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Application

Constant and defined film thicknesses is a precondition for testing and analysis of coating materials and coatings. Many properties of these materials depend on the film thickness.

It is important to know that for physical reasons the maximum achievable wet film thickness is not equal to the gap height. The following guidelines apply:

Gap heightWet film thickness
15 - 100 µm (0.59 - 3.94 mil) about 50 %
above 100 - 300 µm (3.94 - 11.81 mil) about 60 %
above 300 - 500 µm (11.81 - 19.69 mil) about 80 %
above 500 µm (19.69 mil) up to 90 %


For the choice of the correct gap height please also consider that the dry film thickness obtained can be less than the wet film thickness depending on the weight percent of solids.

There are wedge-shaped and uniform applications. For wedge-shaped applications, we offer the ZUA 2000 and ZUA 2002 Universal Applicator. There is a wide choice of uniform applicators from wire-bar, profiled, semi-circular, 4-sided up to universal applicators.

 

ZAA 2600 Automatic Film Applicator Coater

ZAA 2600.A / 2600.HA Automatic Film Applicator

Automatic laboratory equipment with touchscreen for accurate and reproducible application of coating materials, adhesives and similar products with almost all applicators.
ZAA 2300 Automatic film applicator coater

ZAA 2300 Automatic Film Applicator

Automatic laboratory equipment for accurate and reproducible application of coating materials, adhesives and similar products.
Profile rod

ACC378 Profile Rod

Applicator for preparing uniform films of coating materials, adhesives and similar products on flat and flexible substrates with an automatic film applicator or for manual application.
Wire-bar applicator

ACC586 Wire-bar Applicator

Applicator for preparing uniform films of coating materials, adhesives and similar products on flat and flexible substrates with an automatic film applicator or for manual application.
ZUA 2000 Universal applicator

ZUA 2000 Universal Applicator

Applicator for universal use, with gap height adjustable from 0 µm - 3‘000 µm, for preparing uniform films or wedge-shaped layers up to a difference of 3‘000 µm of coating materials, adhesives and similar products on flat substrates.
ZUA 2002 Universal applicator

ZUA 2002 Universal Applicator

Applicator with gap height adjustable from 0 µm - 1´000 µm (0 mil - 39.37 mil) for preparing uniform films or wedge-shaped layers up to a difference of 200 µm (7.87 mil) of coating materials and similar products on flat substrates.
ZAF 2010 4-sided applicator frame

ZAF 2010 4-sided Applicator Frame

Applicator frame for applying uniform films of coating materials, adhesives and similar products on flat substrates.
ZFR 2040 4-sided applicator

ZFR 2040 4-sided Applicator

Applicator for application of uniform films of coating materials, adhesives and similar products on flat substrates.
ZSA 2110 Spiral-Applikator

ZSA 2110 Wire-bar Applicator / Profile Rod

Applicator for preparing uniform films of coating materials, adhesives and similar products on flat and flexible substrates.
ZWA 2121 Wasag applicator

ZWA 2121 Wasag Applicator

Wasag applicator for the preparation of uniform films of coating materials, adhesives and similar products on flat substrates.
ZLA 2130 Sagging applicator

ZLA 2130 Sagging Applicator

Determination of sagging properties of coating materials and similar products on flat substrates.
ZTC 2200 Test charts

ZTC 2200 Test Charts

High quality test charts in various sizes and designs as a substrate e.g. for determination of hiding power.
ZPH 2035 Specimen holder

ZPH 2035 Specimen Holder

Specimen holder for fixing a variety of substrates especially test charts for preparing uniform films of coating materials, adhesives and similar products in combination with wire-bar applicators or profile rods.
ZPV 2030 Precision-vacuumplates

ZPV 2030 Precision-Vacuumplates

Totally flat precision-vacuumplates for fixing a large number of substrates.
ZAG 5020 Spreader

ZAG 5020 Spreader

Manually operated equipment for well-defined dispersion and spreading of several spreading materials.
ZMG 2151 Multi-purpose gauge

ZMG 2151 Multi-purpose Gauge

Multi-use: Cross-cut tester for adhesion assessment, applicator for wedge-shaped layers of coating materials, levelling applicator for determination of levelling properties and wet-film thickness gauge for testing the film thickness.

New products

ZAA 2600.C Automatic Crockmeter

ZAA 2600.C Automatisches Crockmeter

ZAA 2600.A / 2600.HA Automatic Film Applicator

ZAA 2600 Automatic Film Applicator Coater

ZUA 2002 Universal Applicator

ZUA 2002 Universal applicator
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